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chair_-_manned_multirotor_quadcopter

chAIR - Manned Multirotor Quadcopter

This page should document the published progress of Axel Borg, a Swedish engineer building his own DIY quadrocopter.

Demo Video on Youtube: https://www.youtube.com/watch?v=wDJC99mb0SU

Specs

  • Flightcontrol: 5x KK 2.1 running stock 1.6 firmware
  • Motors: 76x Multistar Elite 5010 274Kv
  • Motor Controllers: 76x afro 20A HV 1)
  • Propellers: 17×5 or 18×5.5 Quanum DJI style CF 2) 3)
  • Batteries: 80x Multistar 4S 5.2Ah, 6.18kWh 4)
  • Remote Controllers: 5x Turnigy TGY-i6S Digital Proportional Radio Control System
  • Weight:
    • Vehicle: 58kg excl. batteries
    • Battery: 35kg
  • Load: Tested with 93kg 5)

Construction

  • Aluminum tubing 6063 T6
  • Aluminum rod 6082 T6
  • 4.5kN break kevlar rope for Chair
  • Bridge nylon 3D printed parts
  • Aluminum pop rivets

Battery

  • 80 packs, each 5.2Ah, 4×3.7V
  • 4 sub assemblies
  • super plugs with 15 XT60 connectors, forced by a screw with bearring
  • each pack is balanced individually

Charger

  • 20x Turningy 35W balance chargers
  • 2x Turningy 540W power supply
  • 2×50-Pin D-Sub Connectors for each of the 4 Packs

Motors

  • 274 rpm/V
  • 28A
  • 22-30V
  • 630W
  • 4mm shaft

Comment from axbor22 on Hobbyking:
Love this motor. I run them on 8S, 20A Afro HV controllers and a 18x 5.5 Quanum DJI style CF prop

  • 1000g thrust at 9.8g/w
  • 2000g around at 7.7g/W
  • 4600g peak thrust (!) at 4.7g/W

with newly charged batteries, two 4S 8000mAh zippys in series. Amazing that the Afro 20A ESC seems to be able to withstand the 31A peak current draw. First time I found HobbyKing products to be underrated :-)

ESC - Motor Controller

  • Current Draw: 20A Continuous
  • Voltage Range: 3-8s Lipoly
  • BEC: N/A OPTO
  • Input Freq: 1KHz
  • Firmware: afro_HV.hex
  • Discharge wire/plugs: 16AWG/Male 3.5mm
  • Motor wire/plugs: 17AWG/Female 3.5mm
  • Weight: 28g (Included wire, plug, heat shrink)
  • Size: 65x27x11mm (with capacitor)

Dynamics

Tilted Motors

The motors are tilted by 6° to get a better handling, see video part 18.

Redundancy

My assumption:
Electrically the whole thing is split into 5 more or less equal quadrocopters

  • 5 remote controlls, potentiometers on a DIY 3D-Printed Joystick, mechanically couppled
  • 5 RC receivers
  • 5 Flight controllers
  • 76 Motors: Each of the 4 „super rotors“ has 19 Motors, where 4 flight controllers controll 4 motors, and 1 flight controller controlls 3 motors.

Videos

1)
with one extra 63V 330uF low ESR capacitor fitted to each ESC to handle the long current path from battery to ESC
2)
432mm/5° or 460mm, 5.5° pitch
3)
In Video Part 16, he speaks about 17„x5°, 18×5.5 is from his comment on the motors, see motors
4)
4 modules: 20 pieces of 5.2Ah,4S; first 2 of these in parallel, then in series → 5 groups in each with 8S,10.4Ah
chair_-_manned_multirotor_quadcopter.txt · Zuletzt geändert: 2017/06/30 07:48 von karl